R&D RADIO: Travis Zissu from Scale Food Lab
Travis Zissu, founder of Scale Food Labs, an FDA-registered pilot facility in Golden, Colorado, explains how his company helps emerging CPG brands transition from benchtop formulas to scalable production. He details a rigorous process involving sourcing from commercial-grade suppliers, iterative prototyping, and stress-testing pilots by manipulating heat and stirring to uncover failure points before full-scale manufacturing. Zissu highlights current industry trends, including a supply chain shortage for beta-lactoglobulin (BLG) whey protein through 2027, the risks of GI distress with fiber-forward products, and the potential of cell-based meats. He emphasizes that founders must accept a '90% acceptance' threshold for launch, as home kitchen recipes rarely translate perfectly to industrial machinery.