259: Data Centers, Modularity, and Mission Critical Manufacturing featuring Keith Hutchens of BW Design Group

Manufacturing Happy Hour · 28 Oct 2025 · 36m

What this episode covers

Keith Hutchens, Partner at BW Design Group (part of Barry-Wehmiller), discusses the transformative impact of AI-driven data center construction on the manufacturing supply chain, noting that capacity is doubling every 3-4 years and creating severe strain on components like transformers and PLCs. He explains how modularity allows builders to manufacture units in parallel before site selection, a critical strategy for hyperscalers racing for speed to market. Hutchens also details BW Design Group's shift from commercial DDC controls to industrial PLCs for mission-critical redundancy and outlines their 'truly human leadership' philosophy, which includes formal principal engineer tracks and flexible relocation programs to manage large, dispersed site teams.

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