Lights Out Lenses: Inside an Automation Journey from the Operations & Production Frontlines, Ep #40

Lights Out · 8 May 2026 · 46m · Episode 40

What this episode covers

Randel Hamilton, Director of Operations, and PK, Director of Production, from Advanced Machining & Fabricating (Advanced PMC) in Oklahoma, discuss their automation journey using FASTEMS cells and Okuma machines. They explain that automation expands rather than simplifies operations, requiring significant upstream and downstream adjustments in material flow, purchasing, and quality control. PK highlights the challenge of capturing 52 unused hours per week in their FASTEMS cell by focusing on part selection, stability, and repeatability in a high-mix, low-volume environment. The episode emphasizes that successful automation is a stability and process project, not just a technology one, requiring careful part selection and robust workholding to handle tight tolerances and exotic materials.

Other shows on the same ground, closest first.

  • The Manufacturing Executive · 28m

    The New ROI of Automation w/ Scot Lindemann

    Scot Lindemann, CEO of Mission Design & Automation, explains that the ROI of automation must extend beyond simple labor replacement to include quality, consistency, and labor availability. He argues that automation should be treated as a continuous improvement journey rather than an all-or-nothing investment, citing examples like a football manufacturer who found value in smaller, targeted automations instead of a full line overhaul. Lindemann highlights how automating expensive capital equipment, such as in injection molding, can unlock hidden capacity without necessarily replacing the human operator. He advises manufacturers to start small, partner with integrators for long-term support, and focus on reducing process fragility caused by labor shortages.

  • EMS@C-LEVEL · 14m

    EMS@C Panel: Exploring Digital Transformation, The Digital Dividend, and Strategic Collaboration

    Host Philip Stoughton moderates a panel with Henning Bork from ASMPT and Petra Becker from KATEK at Productronica 2023, discussing the realities of digital transformation in electronics manufacturing. Petra details KATEK's creation of a fully autonomous production line for its wide-level wallbox in the Czech Republic, highlighting the challenges of integrating legacy systems and aligning with strategic partners. Henning Bork explains how ASMPT approaches digital maturity, emphasizing that high-volume manufacturing requires deep automation while high-mix production focuses on process automation and material flow control. The panelists agree that successful digital dividends depend on open standards, interoperability, and aligning technology roadmaps with core business strategies like OEE and delivery time.

  • EMS@C-LEVEL · 11m

    Exploring Facility Scale, Automation, and Supplier Partnerships with IMI's Oscar Valdivia

    Oscar Valdivia, Manager of Engineering at IMI Guadalajara, discusses the scale and automation of his facility, which manages 1.2K employees across 10 SMT lines with plans for two more. He explains how automation mitigates talent shortages by reducing operator training time from weeks to days, allowing IMI to maintain 24/7 production. Valdivia details the rigorous process of re-qualifying suppliers like Koh Young, emphasizing the critical role of global vision, technical support, and integrated inspection software in equipment selection. He highlights the industry-wide challenge of retaining key engineers and the strategic necessity of training local talent to meet increasing quality requirements.

  • EMS@C-LEVEL · 7m

    From China to Mexico, Adapting to Manufacturing Trends and Harnessing Data for Decision-Making, with IMI's Philip Reyes

    Philip Reyes, Head of Regional Engineering at IMI, discusses his 25-year journey from China to Mexico and the company's strategic shift toward the automotive and EV sectors in Guadalajara. He explains how IMI balances automation with manual processes based on customer requirements for quality and traceability, emphasizing the importance of treating suppliers like Panasonic and Koh Young as technical partners. Reyes highlights the critical role of real-time data from inspection tools like AOI and SPI in driving decision-making and improving first-pass yield.

  • EMS@C-LEVEL · 13m

    Bonus - That SCOOP Show Productronica Preview - Rob Raine and Alexander Hagenfeldt from ASM Assembly Solutions

    Rob Raine and Alexander Hagenfeldt from ASM Assembly Solutions discuss the company's 'open automation' strategy for the Productronica trade show, emphasizing modular, flexible production lines that integrate with industry standards like IPC-CFX and Hermes. They explain how ASM acts as an integration enabler, connecting SMT equipment with partners like VisCom and New Tech to help customers achieve a 'digital dividend' through real-time data flow and autonomous decision-making at the machine level. The conversation highlights the shift from simple automation to factory-level autonomy, catering to both incremental upgrades and fully automated 'lights out' visions.

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