Fixing cement’s carbon problem

Catalyst · 17 Nov 2022 · 43m

What this episode covers

Leah Ellis, co-founder and CEO of Sublime Systems, explains how her company uses electrochemical processes to produce cement at room temperature, avoiding the high-temperature kilns and limestone decomposition that cause 8% of global emissions. Shayle Khan of Energy Impact Partners discusses the limitations of current decarbonization strategies, including supplementary cementitious materials like fly ash and post-combustion carbon capture, highlighting why they offer only incremental reductions. The conversation covers the technical properties of Portland cement, the centralized nature of cement production versus the distributed ready-mix market, and the economic argument that low-carbon cement's 'green premium' is negligible compared to total construction labor costs.

Other shows on the same ground, closest first.

  • Hardware to Save a Planet · 48m

    Reinventing Cement: The Breakthrough That Could Cut 8% of Global Emissions with Greg Williams

    Greg Williams, VP of Product at Sublime Systems, explains how the company uses an electrochemical process to produce low-carbon cement, eliminating the fossil-fueled kilns and limestone decomposition emissions that account for 8% of global CO2 output. He details Sublime's strategy to achieve cost parity with Portland cement through economies of scale and technology improvements, while partnering with industry giants like Holcim and CRH to accelerate deployment. Williams also discusses the 'book and claim' model, exemplified by a deal with Microsoft, which allows customers to purchase environmental attributes separately from the physical product to offset Scope 3 emissions.

  • How I Built This · 30m

    Literally unearthing a climate solution with Cody Finke of Brimstone

    Cody Finke, co-founder and CEO of Brimstone, explains how his company is decarbonizing cement production by replacing limestone with calcium silicate rocks like basalt. He details the chemical process that eliminates process emissions and creates a magnesium byproduct that passively sequesters CO2, making the material carbon-negative. Finke discusses the strategic pivot from developing novel materials to producing ordinary Portland cement to ensure rapid adoption by the construction industry, and outlines the path from lab validation to pilot plants and eventual commercial scaling.

  • Hardware to Save a Planet · 33m

    Re-Engineering Chemical Production for Carbon Dioxide Removal with Dr. Laura Lammers, Founder and CEO of Travertine

    Dr. Laura Lammers, Founder and CEO of Travertine, explains how her company uses water electrolysis to upcycle sulfate waste (like phosphogypsum) into carbon-negative sulfuric acid while permanently sequestering CO2 in carbonate minerals. She discusses the massive scale of industrial sulfate waste, the business case for fertilizer and mining customers, and the hardware challenges of scaling electrolyzers with divalent ions. Lammers also outlines the path to gigaton-scale carbon removal through enhanced weathering and the impact of the Inflation Reduction Act on green hydrogen and carbon credits.

  • How I Built This · 27m

    Building a decarbonization army with Shashank Samala of Heirloom

    Shashank Samala, co-founder and CEO of Heirloom, explains how his company built North America’s first operational direct air capture facility in Tracy, California, using a novel limestone-based process to remove CO2 from the atmosphere. Samala details the technical approach of baking limestone into calcium oxide to create 'trays' that absorb CO2, contrasting this with expensive synthetic materials used by competitors like Climeworks. He discusses the business model, noting that Heirloom sells carbon removal credits to major corporations like Microsoft, Stripe, and Meta, aiming to scale production to 1 million tons per year by leveraging the Inflation Reduction Act’s 45Q tax credits. The episode covers Heirloom’s journey from a garage-stage startup to scaling production, highlighting their goal to build 1,000 facilities globally to remove 1 billion tons of CO2 annually by the 2030s.

  • The Next Byte Podcast · 22m

    120. Carbon Soaking Concrete

    Hosts Daniel and Forbode discuss research from MIT and Harvard professors Admir Masek, Franz Joseph Ulm, Damian Stefanik, Marcin Hadjus, and James Weaver on using baking soda to turn concrete into a carbon sink. They explain how adding sodium bicarbonate during mixing accelerates curing, increases early-stage strength by nearly double, and reduces CO2 emissions by 15% through early carbonation. The hosts analyze the implications for 3D printed construction and the potential for carbon-negative building materials, while noting the need for long-term durability testing.

The summary, chapters and topics are generated from the episode’s audio by this directory, not written by Catalyst. The episode itself belongs to its publisher.