Chris Denney | PCB Design, Fabrication, & Manufacturing
Chris Denney, CTO at Worthington Assembly, discusses the complexities of small-volume PCB assembly, contrasting the 'one to 100 piece' prototype range with the new challenges of scaling to 10,000-piece monthly orders. He explains that while pick-and-place machines are incredibly fast, the real difficulty lies in parts management, moisture sensitivity, and avoiding common design mistakes like using non-manufacturable boards from services like OSH Park. Denney also highlights his partnership with CircuitHub, which uses software to generate instant quotes for low-volume work, allowing Worthington to focus on higher-volume production runs.