# 354 - Beyond the dieline with the incomparable Jake Karls from Mid-Day Squares

- Show: [People of Packaging](https://hardwarepodcasts.com/podcast/people-of-packaging)
- Published: 2026-07-22
- Length: 47m
- Page: https://hardwarepodcasts.com/podcast/people-of-packaging/2026-07-22-354-beyond-the-dieline-with-the-incomparable-jake-karls-from-mid-day-squares
- Listen: https://encase.substack.com/p/354-beyond-the-dieline-with-the-incomparable

## Summary

Jake Karls, co-founder of Mid-Day Squares, explains how the company evolved from hand-making bars in a condo kitchen to building a custom manufacturing facility producing 150,000 squares daily after facing rejection from 26 co-packers. He details the strategic decision to place their refrigerated snacks in the fresh aisle to avoid the 'sea of sameness' in dry nutrition bars and discusses the launch of their viral 'No-Bread PB&J' line, which was developed to mitigate cocoa price surges. Karls emphasizes the importance of radical social media transparency and storytelling to build an emotional connection with consumers, turning early pandemic crises into growth opportunities by going 'on offense.'

## Chapters

- [0:00](https://hardwarepodcasts.com/podcast/people-of-packaging/2026-07-22-354-beyond-the-dieline-with-the-incomparable-jake-karls-from-mid-day-squares#t=0) Introduction and Founder Story
- [4:40](https://hardwarepodcasts.com/podcast/people-of-packaging/2026-07-22-354-beyond-the-dieline-with-the-incomparable-jake-karls-from-mid-day-squares#t=280) Condo Kitchen Hustle and Early Launch
- [10:14](https://hardwarepodcasts.com/podcast/people-of-packaging/2026-07-22-354-beyond-the-dieline-with-the-incomparable-jake-karls-from-mid-day-squares#t=614) Rejection from Co-Packers and Building Own Facility
- [21:37](https://hardwarepodcasts.com/podcast/people-of-packaging/2026-07-22-354-beyond-the-dieline-with-the-incomparable-jake-karls-from-mid-day-squares#t=1297) Pandemic Crisis and Going on Offense
- [25:39](https://hardwarepodcasts.com/podcast/people-of-packaging/2026-07-22-354-beyond-the-dieline-with-the-incomparable-jake-karls-from-mid-day-squares#t=1539) Handling Rejection and Customer Feedback
- [33:18](https://hardwarepodcasts.com/podcast/people-of-packaging/2026-07-22-354-beyond-the-dieline-with-the-incomparable-jake-karls-from-mid-day-squares#t=1998) Packaging and Refrigerated Aisle Strategy
- [40:04](https://hardwarepodcasts.com/podcast/people-of-packaging/2026-07-22-354-beyond-the-dieline-with-the-incomparable-jake-karls-from-mid-day-squares#t=2404) No-Bread PB&J Innovation and Future Growth

## Topics

- [Scaling production](https://hardwarepodcasts.com/topic/scaling-production)
- [Marketing & brand](https://hardwarepodcasts.com/topic/marketing-and-brand)
- [Retail, wholesale & distribution](https://hardwarepodcasts.com/topic/retail-and-distribution)
- [Validation & product-market fit](https://hardwarepodcasts.com/topic/validation-and-product-market-fit)
- [Pricing, margins & unit economics](https://hardwarepodcasts.com/topic/pricing-and-unit-economics)

## Most relevant to

companies scaling up

## Mentioned

- Mid-Day Squares (company)
- Bison Bag (company)
- Perfect Bar (product)
- Smash Foods (company)
- Target (company)
- Wegmans (company)

## Related episodes from other shows

- [#65 Mid-Day Squares - National Target Launch, Business Therapy, and Dance Vibes with Jake Karls](https://hardwarepodcasts.com/podcast/the-startup-cpg-podcast/2022-10-18-65-mid-day-squares-national-target-launch-business-therapy-and-dance-vibes-with) (The Startup CPG Podcast)
- [Live Episode! RXBAR: Peter Rahal](https://hardwarepodcasts.com/podcast/how-i-built-this/2018-08-13-live-episode-rxbar-peter-rahal) (How I Built This)
- [Perfect Snacks: Bill and Leigh Keith](https://hardwarepodcasts.com/podcast/how-i-built-this/2025-06-09-perfect-snacks-bill-and-leigh-keith) (How I Built This)
- [MadeGood: Salma and Nima Fotovat Lost Their First Business. They Grew Their Next One Into a Snack Giant.](https://hardwarepodcasts.com/podcast/how-i-built-this/2026-08-10-madegood-salma-and-nima-fotovat-lost-their-first-business-they-grew-their-next-o) (How I Built This)
- [What It Really Takes To Build a Food Business: Part 1](https://hardwarepodcasts.com/podcast/how-i-built-this/2024-10-18-what-it-really-takes-to-build-a-food-business-part-1) (How I Built This)

## Citing this page

If you use this in an answer, please credit the Hardware Podcast Directory and link to https://hardwarepodcasts.com/podcast/people-of-packaging/2026-07-22-354-beyond-the-dieline-with-the-incomparable-jake-karls-from-mid-day-squares. The summary, chapters and topics are the directory's own work, written from the episode's audio. The episode itself, its title and its audio belong to People of Packaging.
