The Spark Gap - Episode 40
Hosts Carl and Corey discuss the design gotchas of electronic connectors, covering power inputs like barrel jacks and screw terminals, as well as signal interfaces including ribbon cables and board-to-board connectors. They highlight specific risks such as contact resistance, voltage breakdown in high-density connectors, and the importance of pin sequencing for power rails. The conversation also covers practical PCB layout advice, including the use of 3D models to verify mechanical fit and the thermal limitations of surface-mount components during reflow.