210 - How AI Is Rewriting GMP: Smarter CAPA, PAT, DOE, and Continuous Yield

Let's Combinate · 15 Oct 2025 · 22m

AI in practice: 3 real uses of AI described

What this episode covers

Ben Locwin, a Healthcare Executive and Quality SME, joins host Subhi Saadeh to discuss integrating AI into Good Manufacturing Practices (GMP) within pharmaceutical and medical device manufacturing. They explore current applications like AI-assisted CAPA and deviation management, while highlighting the regulatory challenges of algorithmic opacity in Process Analytical Technology (PAT) and continuous manufacturing. The conversation emphasizes the critical role of Design of Experiments (DOE) in training AI models and using yield calculations as an early warning system for process discrepancies in combination products.

AI in practice

Where this conversation describes AI being used to build or deliver a product. Part of the AI in practice tracker.

Quality & test

AI analyzes historical deviation and complaint data to suggest likely root causes and corrective actions for investigation reports.

“I've seen some use cases of deviation management, where the AI is analyzing historical deviations, could be on the device side, complaints, and kappas, and suggesting likely root causes and corrective actions.”

Speaker 2 · Hear it at 0:46

Manufacturing

AI models analyze real-time process and test data from Process Analytical Technology (PAT) to recommend or automate batch release decisions in continuous manufacturing.

“having AI models analyze real-time process and test data, and then recommend or automate batch release decisions. And in particular, those in continuous manufacturing environments to say … this batch is okay to be released…”

Speaker 2 · Hear it at 4:41

Manufacturing

AI helps interpret Process Analytical Technology (PAT) data, such as NIR spectroscopy, to control quality attributes in real time by layering multiple process parameters.

“another AI use case is helping to interpret PAT data. So like if you have NIR spectroscopy data, and you're trying to control your quality attributes in real time based on that … the model could support layering five, 10, 15, 20 other attributes in there…”

Speaker 2 · Hear it at 9:15

Mentioned

Tools
PAT, DOE, NIR spectroscopy, Excel
Also
FDA

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