An Interview with Brent of OSHstencils
Brent Jones of OSHStencils explains how his frustration with the high cost of replacing stencils for every PCB revision led him to launch a service providing affordable, quick-turn stencils for hobbyists and small businesses. He details the technical differences between Kapton (polyimide) and stainless steel stencils, the evolution of their laser cutting equipment from hobbyist to industrial LPKF fiber lasers, and the challenges of scaling production while maintaining a 24-hour shipping promise. Jones also discusses the nuances of solder paste application, the importance of material quality in preventing defects like tombstoning, and the company's strategic pivot to serve both the maker community and professional assembly houses.