S6 E44 Ryan Stevenson | Working on Apple’s Vision Pro & Launching a Freelance Engineering Business

Being an Engineer · 31 Oct 2025 · 54m · Episode 44

What this episode covers

Ryan Stevenson, a freelance mechanical engineer and founder of Syzygy Design, discusses his work on Apple’s Vision Pro, specifically the Light Seal system, and his transition from large tech and outdoor gear companies to running a solo engineering practice. He details the technical challenges of designing complex surfaces for the Vision Pro’s structural components and explains how he uses SolidWorks curvature combs to ensure manufacturability. Stevenson also shares insights on managing client expectations with inventors, leveraging AI tools like ChatGPT for rapid prototyping and research, and building the Boise Hardware Meetup community.

Mentioned

Companies
Apple, Realtime Adventure Data, Cascade Designs, Werner Paddles, SGW Design Works, Syzygy Design
Products
Vision Pro, Light Seal
Tools
SolidWorks, Rhino, Onshape, NX, ChatGPT
Also
Boise State University, Boise Hardware Meetup

Other shows on the same ground, closest first.

  • Open Hardware Manufacturing Podcast · 1h 40m

    Ep. 8 - Ryan from V1 Engineering

    Ryan Zellers, founder of V1 Engineering, explains how his passion for making things led to the creation of the Mostly Printed CNC (MPCNC) and the growth of his company. He details his journey from working at Robo 3D and a medical device firm to bootstrapping V1 Engineering from a garage, leveraging the Thingiverse community for design feedback and sales. Zellers discusses his deliberate choice to remain a solo operator, using automation and contractors to handle logistics while he focuses on product design and community engagement.

  • Thoroughly Considered · 49m

    53: LoveFrom Jony

    Dan Provost and Tom Gerhardt of Studio Neat discuss the successful short-form Kickstarter campaign for the Mark One: Apollo Edition, detailing the manufacturing challenges of working with stainless steel tolerances and the decision to delay delivery to avoid holiday stress. The hosts then speculate on potential products for Jony Ive’s new design consultancy, LoveFrom, suggesting items like mechanical watches, eyeglasses, and household appliances that could benefit from his minimalist design philosophy.

  • The Amp Hour · 1h 55m

    An Interview with Scotty Allen (Strangeparts)

    Scotty Allen, founder of Strange Parts, discusses his journey from a software engineer at Google to a full-time content creator documenting technology and manufacturing in China. He details his famous iPhone headphone jack hack, explaining the engineering challenges and the 'engineer's journey' narrative structure he uses for his videos. Allen also explores the Shenzhen ecosystem, highlighting how small, specialized CNC and PCB shops collaborate to enable low-volume production, and outlines his plans to expand his team and produce more factory tour content.

  • Thoroughly Considered · 46m

    18: No Cool Cheap Screwdrivers

    Tom Gerhardt and Dan Provost of Studio Neat discuss the launch of their new product, The Material Dock, an adjustable charging stand for iPhones and Apple Watches made from walnut and molded cork. They detail the manufacturing challenges, including supplier failures and a lightning strike on their local woodshop, and explain design decisions such as including a screwdriver and using 3D printed internal parts. The episode also covers the creation of a viral marketing video using post-Steve Jobs keynote footage and their strategy for selling directly to consumers.

  • Thoroughly Considered · 1h 15m

    125: Pikachu Phone Cases

    Dan Provost and Tom Gerhardt of Studio Neat discuss the return of their Glif camera mount, detailing the complex injection molding process and the challenges of US-based manufacturing. They analyze the Seneca mechanical keyboard by Norbauer, contrasting its unlimited-budget craftsmanship with Studio Neat's constraint-driven design philosophy. The hosts also critique Apple's recent 'Liquid Glass' UI announcement and debate the future of merging iOS and macOS platforms into a unified ecosystem.

The summary, chapters and topics are generated from the episode’s audio by this directory, not written by Being an Engineer. The episode itself belongs to its publisher.