053 - "Duct Tape and Bubble Gum" with Chris Tsai
Chris Tsai, Director of Implementation at Boothroyd Dewhurst, Inc., discusses Value Engineering and Design for Manufacture and Assembly (DFMA) methodologies. He recounts his experience at Eastman Kodak, where he helped invent Concurrent Engineering and robust design practices like the 'make it break' phase to avoid rushed, low-reliability products. Tsai explains how verb-noun pairs and Quality Function Deployment (QFD) define function to maximize value, while DFMA tools like Boothroyd Dewhurst’s software optimize part count and manufacturing costs through concurrent costing.